Zimmer Biomet ROSA ONE Brain 3.1 Class I recall: software could drive instruments to a wrong trajectory

[RECALL]

Sep 22, 2021 · Zimmer Biomet · ROSA · France

Failure Mode

RECALL

Event Date

Sep 22, 2021

Primary Entity

Zimmer Biomet

Robotic Platform

ROSA

Jurisdiction / Location

France

Audit Standard

Physical State Verified

Incident Abstract & Audit Findings

Class I recall (urgent correction Sep 22 2021; FDA Class I designation Nov 2021): on reboot after an unexpected shutdown following patient registration, selecting 'clear the robotic arm' and running empty-device calibration could drive the device to an incorrect trajectory, sending a tool to the wrong brain location (stroke/serious-injury risk). 119 US devices; 3 complaints (one inaccurate electrode placement); no injuries reported. Software corrective update rolled out 2022.

System & Fleet Architecture

Operating Manufacturer

Zimmer BiometView Manufacturer

Hardware Platform

ROSA

Operational Sectors

Physical AI / Robotics

Primary Sources & Evidentiary Filings

  • https://www.fiercebiotech.com/medtech/zimmer-biomet-issues-class-i-recall-rosa-one-robotic-neurosurgery-platform-due-to-software

    https://www.fiercebiotech.com/medtech/zimmer-biomet-issues-class-i-recall-rosa-one-robotic-neurosurgery-platform-due-to-software

  • https://www.beckersspine.com/robotics/zimmer-biomet-recalls-surgical-robot/

    https://www.beckersspine.com/robotics/zimmer-biomet-recalls-surgical-robot/

Related Incidents & Failure Precedents

6 records on file

Incident Context & FAQ

What happened in Zimmer Biomet ROSA ONE Brain 3.1 Class I recall: software could drive instruments to a wrong trajectory?

Class I recall (urgent correction Sep 22 2021; FDA Class I designation Nov 2021): on reboot after an unexpected shutdown following patient registration, selecting 'clear the robotic arm' and running empty-device calibration could drive the device to an incorrect trajectory, sending a tool to the wrong brain location (stroke/serious-injury risk). 119 US devices; 3 complaints (one inaccurate electrode placement); no injuries reported. Software corrective update rolled out 2022.

When did this incident occur?

The incident is recorded as occurring on September 22, 2021 on the DEPLOY registry. The date reflects the underlying real-world event, not the registry record's creation date.

What robot was involved in Zimmer Biomet ROSA ONE Brain 3.1 Class I recall: software could drive instruments to a wrong trajectory?

ROSA by Zimmer Biomet is the recorded robot involved in this incident at France.

Has anyone responded to Zimmer Biomet ROSA ONE Brain 3.1 Class I recall: software could drive instruments to a wrong trajectory?

No responses to this incident are recorded on the DEPLOY registry. Operators, manufacturers, or affected parties can submit responses to the editorial team; absence is not a guarantee no response was issued.

What is the current status of Zimmer Biomet ROSA ONE Brain 3.1 Class I recall: software could drive instruments to a wrong trajectory?

This incident is an active record on the DEPLOY registry; no retraction or correction has been issued.